2025 Volvo EX90 recalls

3 safety recalls, 74 owner complaints and a 5-star NHTSA crash rating. Official NHTSA data.

3Recalls
74Complaints
2Crashes & fires reported
5/5NHTSA overall rating

Not every 2025 Volvo EX90 is affected by every recall. Check your VIN to see open recalls on your exact vehicle.

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2025 Volvo EX90 recall list

Structure recall

25V-654
September 30, 2025 · Volvo Car USA, LLC
Problem
Volvo Car USA, LLC (Volvo) is recalling certain 2025 EX90 vehicles. A spindle nut may detach from the Power Operated Tailgate (POT) drive units, causing the tailgate to suddenly drop.
Safety risk
A tailgate that suddenly drops can hit a person, increasing the risk of injury.
Remedy
Owners are advised not to use the POT function until the repair is completed. Dealers will replace both POT drive units. Owner letters were mailed November 24, 2025. Owners may contact Volvo's customer service at 1-800-458-1552. Volvo's number for this recall is R10342. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning October 7, 2025.

Exterior Lighting recall

25V-071
February 7, 2025 · Volvo Car USA, LLC
Problem
Volvo Car USA, LLC (Volvo) is recalling certain 2025 EX90 vehicles. Due to a software error in the low power controller (LPC), the headlight shutters may close over the high and low beams while driving.
Safety risk
A loss of headlight function while driving can reduce visibility and increase the risk of a crash.
Remedy
The LPC software will be updated manually, free of charge. Owner notification letters were mailed March 12, 2025. Owners may contact Volvo's customer service at 1-800-458-1552. Volvo's number for this recall is R10298.

Seats recall

24V-869
November 19, 2024 · Volvo Car USA, LLC
Problem
Volvo Car USA, LLC (Volvo Car) is recalling certain 2025 EX90 vehicles. The bolts for the second-row free-standing seat may not be tightened properly.
Safety risk
An improperly tightened seat may not adequately restrain the occupant during a crash, increasing their risk of injury.
Remedy
Dealers will inspect and tighten the bolts as necessary, free of charge. Owner notification letters were mailed January 10, 2025. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10292.

2025 Volvo EX90 owner complaints

74 complaints filed with NHTSA, including 2 crashes, 0 fires, 1 injury and 0 deaths.

Problems by component

Electrical System38
Unknown or Other17
Fuel/Propulsion System14
Power Train10
Forward Collision Avoidance9
Vehicle Speed Control9
Lane Departure9
Service Brakes8
Engine4
Seat Belts4

Recent complaints

October 18, 2026Electrical System

I am reporting repeated total electrical failures in my 2025 Volvo EX90 that create a serious safety concern, particularly regarding access to and escape from the vehicle. The vehicle has repeatedly become completely unresponsive, with the dashboard, headlights and interior lights dead. In the latest incident, this occurred approximately 15 minutes after parking at home. The alarm sounded for around 10 minutes before stopping, but the vehicle remained completely dead. The key fob, key card and Volvo app could not restore access. A roadside technician jump-started the vehicle through its 12V system, and it immediately woke up. The dealership had reportedly tested both 12V batteries and found

October 16, 2026Power TrainElectrical SystemService Brakes

My car is a Volvo EX90 and it is totally electric. Twice in the past 6 weeks the car has died, once I was driving and an electric and brake warning came on and told me to stop the car. I pulled over immediately and the car never worked again-- it would not turn on and it has been "bricked" for the past 21 days. I was in the middle of a 4 lane street which is very dangerous, luckily there was an entrance to a church where I pulled over because the car immediately died thereafter. If I would have been on the highway when this occurred I could have died. The first time the car "bricked" it failed to turn on in a parking garage after being parked for about 90 minutes. Volvo replaced the batterie

September 24, 2026Electrical SystemStructureForward Collision Avoidance

Center screen goes black when driving. Driver display goes black when driving leaving me without speedometer or any data as everything is on those 2 screens. Misaligned passanger door that doesnt open properly. Dealership has fixed trim piece but not the alignment of the door. I have been back to the dealer several times - I bought the car XXX, it has spent at least 3 months in the shop. Volvo corporate on XXX said "At this time we do not have information on a permanent fix. Please rest assured that our technicians work on software updates to improve the infotainment center as well as the overall state of the vehicle. Once an update is available you will be notified with this information." T

September 24, 2026Electrical SystemUnknown or Other

On September 3rd 2026, my wife was driving our 2025 Volvo EX90 Ultra (approx.1560 miles) with our three children, ages 1, 4, and 6, in the vehicle when the air conditioning failed completely. Outside temperatures were over 100°F in Austin, Texas. The EX90 has a large glass panoramic roof, and the cabin heated rapidly once the AC stopped cooling. This created an extremely dangerous situation for young children. Along with the AC failure, the vehicle made a rumbling noise every 5–10 seconds and its charging was limited. Because these symptoms occurred together, I am concerned the fault may involve the vehicle's thermal management system, which could affect the high-voltage battery as well as c

September 17, 2026Electrical SystemFuel/Propulsion System

My husband and I were driving with our [XXX] son on the southbound [XXX] in the fast lane. There was some traffic so we were not traveling too fast, but in the fast lane nonetheless. An error message came on the screens indicating there was a critical electrical failure. At that moment, my husband realized that the car’s acceleration was no longer working. We went to turn on our hazard lights and those did not work either (as they are solely in the computer panel and not a separate mechanical button). Thankfully we were able to safely make our way to the side of the highway to wait for a tow truck. The car was towed to Galpin motors, and has been there ever since. As of today, we have been t

2025 Volvo EX90 crash test ratings

VersionOverallFrontalSideRollover
2025 Volvo EX90 SUV AWD★★★★★★★★★★★★★★★★★★★★

Driver aids on the tested 2025 Volvo EX90: electronic stability control standard, forward collision warning standard, lane departure warning standard. Rollover risk: 10.9%.

2025 Volvo EX90 recall FAQ

Does the 2025 Volvo EX90 have any recalls?

Yes. NHTSA lists 3 safety recalls for the 2025 Volvo EX90. The most recent, filed September 30, 2025, concerns the structure.

What are the most common 2025 Volvo EX90 problems?

Owners have filed 74 complaints with NHTSA. The most reported area is electrical system (38 reports), followed by unknown or other.

Is the 2025 Volvo EX90 safe?

The 2025 Volvo EX90 earned up to a 5-star overall safety rating in NHTSA’s New Car Assessment Program crash tests.

How do I get a recall fixed on my 2025 Volvo EX90?

Contact any authorized Volvo dealer. Recall repairs are free, even if you are not the original owner or the warranty has expired.